what’s left when the tide ebbs?
Process notes on a layered acrylic light piece.
Letters gather into waves across three layers of acrylic, illuminated from below.
The base
The 279.4 × 95 × 45 mm base is made from 3 mm plywood. Three 10 × 11 inch sheets of 3 mm acrylic, spaced 16 mm center to center, insert 15 mm into the base.
The battery compartment has 19 mm of vertical clearance—about 6 mm above a ½-inch-thick battery. The design accommodates 8 mm-wide LED strips lying flat on the middle slab, with wires routed through the corner cutouts. The joints fit together without glue.
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Making files
Clearance adjustments are included in the files: total differences, not per-side offsets. Negative is tighter; positive is looser.
- Teeth: −0.40 mm.
- Upright slots: −0.40 mm along tab width and across nominal plywood thickness: the tested 3.60 × 2.60 mm slots for 4 mm tabs in 3 mm plywood.
- Middle-slab slots: −0.20 mm along tab width; −0.40 mm across nominal plywood thickness.
- Acrylic slots: +0.05 mm relative to nominal 3 mm acrylic.
Fit depends on material thickness, cutter, and focus. Test joint fit and engraving and cutting settings on scrap before running the full files.


